Gear, How To, Other

How to Make a Patch Hat From Almost Any Hat

I have a couple hats that I really like, but they aren’t “Patch Hats.” This quick and easy hack will help you make almost any hat into a patch hat.

  1. Make sure the logo/design on your hat is patch sized
    Simply take a patch and hold it over the logo. If it covers it, you’re good to go. Note: If the logo is slightly larger, you can sometimes fudge it (as is the case with my example hat).
  2. Buy Industrial Velcro
    You can get it online here.
    File_000 (1)
  3. Cut Velcro to cover logo and stick it on.
    File_001
  4. Attach patch of choice.
    hat

  5. Optional Sharpie “Touch up.”
    You’ll notice that the NF logo stitching was slightly larger than the Velcro and resulted in a silver strip above and below my Velcro. As soon as I can find my Sharpie, I’ll just black the silver out and be all good.

Here’s my other “self-made” patch hat.

File_000 (2)

The Velcro hold really well. I wear the above hat all the time in training and on events. Never lots a patch. “industrial” seems to live up to its name.

Oh, and you like that RVA GRT patch, huh? There’s more where that came from. Check’em out here.

4 Replies to How to Make a Patch Hat From Almost Any Hat

  1. To make a velcro backed patch from one without velcro, would you sew the velcro to the patch, or glue it?

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